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Tik Pipe kit Roadster 82cv

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  • #31
    Re: Tik Pipe kit Roadster 82cv

    Originally posted by tolsen View Post
    These so called upgraded TIK pipes introduce a sudden change in flow diameter within less than 30 mm of compressor wheel. Why some have difficulty grasping why this is not advisable is beyond me.
    Tolsen,
    perhaps if you were to logically explain why you are so convinced the most common approach will spell death and destruction, people will listen a little more closely. Consistent, peer-reproduceable results are the building blocks of fact, not presumption and blind faith... that's more a description of religion than science!

    Measuring pressure drop across a filter with almost no mass flow is not relevant. Ignoring entry losses to a duct because you consider nothing but flow area is only partially relevant. Declaring a reduction of duct section immediately before the compressor inlet is detrimental to the health of the turbo with no evidence, or theory, and data which are only remotely related to the issue is not so easy to swallow. Perhaps that's why people are having "difficulty grasping" your arguments. I'm very sure that in your mind you have unequivocal evidence to back your statements, but you have to convincingly communicate why you reached this conclusion before anyone else will be in the same position. Just telling people isn't enough (see comment on religion). Yes, of course a step should be avoided to reduce an inevitable entry loss, but the argument really boils down to: is this entry loss going to be better or worse than passing the flow down a narrower-bore, corrugated-wall tube?

    The answer could come from several directions. CFD modelling would be good if you want to truly, even parametrically, understand the best solution. 'Fag-packet' calcs will work to a certain extent, but to get an answer you'll have to make several sweeping assumptions; it may not be accurate enough. Empirically there are many ways to address this from a basic flow bench right up to engine testing on a dyno. I've yet to see any relevant empirical data other than from chassis dyno testing... and a lot of that is compounded with additional modifications, test-to-test repeatability issues, and variable doses of optimism. Some sources can be trusted, others not so much, and moreover all tests really need to be done on the same dyno, by the same operator in close succession of each other to have true pertinence.

    Someone out there probably has such data. I've not seen it yet and I haven't the facility, time or need to generate it myself.

    If you want to truly prove your point I suggest you need to generate some appropriate and valid data. Perhaps a simple and very direct way of doing this is to make intake mass flow measurements. This could be done on-vehicle, doesn't need any assumptions and sums all dynamic pressure losses. All you need is a mass-flow meter from a dead scrapyard car, some appropriate tubing, a stable power supply (use dry cells), and something to record the meter output voltage... or even just a multimeter and a willing passenger. Drive up your favourite hill at full load and in a gear such that you accelerate slowly through peak torque speed and record your data continuously (write down the biggest number if you must, but it will be less convincing... I'd really like to see a curve reflecting the variation of VE). Make your changes to the TIK hose, filter, intake, underpants or anything else, then repeat the exercise. Try to do it on the same day so you don't need to worry too much about ambient variation. If you come back with fully justifiable data that show a "high flow" filter or a larger, smooth-bore TIK is worse than the OE parts, I'll eat said underpants.

    It's data that really count here, not opinion. If you can unequivocally demonstrate, you'll find more people may be able to grasp your arguments.

    That is all.

    Cheers... Paul

    Comment


    • #32
      Re: Tik Pipe kit Roadster 82cv

      Originally posted by tolsen View Post
      These so called upgraded TIK pipes introduce a sudden change in flow diameter within less than 30 mm of compressor wheel. Why some have difficulty grasping why this is not advisable is beyond me.

      Evilution, here >>>http://www.evilution.co.uk/index.php?menu=info&mod=561 says the inlet ID of a fortwo compressor is 25mm.
      Having just measured the ID of a 45kW TIK, it is 23mm.
      It is the standard 45kW TIK that presents a sudden change in flow diameter upstream of the compressor.
      Surely, eliminating that step change is advisable. And the Brabus TIK is the simplest method to achieve that.

      Comment


      • #33
        Re: Tik Pipe kit Roadster 82cv

        Originally posted by Thrumbleux View Post
        Evilution, here >>>http://www.evilution.co.uk/index.php?menu=info&mod=561 says the inlet ID of a fortwo compressor is 25mm.
        Having just measured the ID of a 45kW TIK, it is 23mm.
        It is the standard 45kW TIK that presents a sudden change in flow diameter upstream of the compressor.
        Surely, eliminating that step change is advisable. And the Brabus TIK is the simplest method to achieve that.
        All original matched TIK pipes have a smooth transition from end of TIK to turbo but may have internal casting flash worth while removing.

        Here is turbo inlet ID and OD sourced from a reputable source (Evilution):

        0.6 Smart 450 standard 21 mm ID and 27 mm OD.
        0.7 Smart 450 Mk7 and 61hp Roadster 25 mm ID and 32 mm OD.
        Roadster & Roadster Coupe 27 mm ID and 32 mm OD.

        By fitting a smooth bore silicon pipe one will introduce quite a substantial change in flow diameter in an area where one would like the flow to be smooth and laminar with a minimum of eddies and swirl.

        In the case of the 600 cc Smart, the flow area diameter will change abruptly from 27 mm to 21 mm. Not very "smart" in my humble opinion.

        Comment


        • #34
          Re: Tik Pipe kit Roadster 82cv

          Originally posted by tolsen View Post
          All original matched TIK pipes have a smooth transition from end of TIK to turbo but may have internal casting flash worth while removing.
          The numbers say otherwise.

          Originally posted by tolsen View Post
          Here is turbo inlet ID and OD sourced from a reputable source (Evilution):

          0.6 Smart 450 standard 21 mm ID and 27 mm OD.
          0.7 Smart 450 Mk7 and 61hp Roadster 25 mm ID and 32 mm OD.
          Roadster & Roadster Coupe 27 mm ID and 32 mm OD.
          The ID of a 45kW TIK is 23mm. I measured it with internal calipers nimble enough to enter the TIK. Note actual measurement - not the approximation Evil quotes. The number is 23mm.
          If we (dare) assume the 'approximate 28mm' of the Brabus TIK is an actual 26mm ID ( same 2mm correction as before), then a mere 0.5mm step at the periphery - which is unlikely to offer a flow restriction any worse than being 2mm undersize.

          Originally posted by tolsen View Post
          By fitting a smooth bore silicon pipe one will introduce quite a substantial change in flow diameter in an area where one would like the flow to be smooth and laminar with a minimum of eddies and swirl.

          In the case of the 600 cc Smart, the flow area diameter will change abruptly from 27 mm to 21 mm. Not very "smart" in my humble opinion.
          Simple solution: knife edge the compressor inlet.
          Integration of modified components is what makes for a successful outcome. To whit, de-frazing the duct that enters the air box I regard as a must. It's a right dog's breakfast in there - easily as bad as a standard TIK for casting flashes.

          Comment


          • #35
            Re: Tik Pipe kit Roadster 82cv

            Originally posted by Thrumbleux View Post
            T
            Simple solution: knife edge the compressor inlet.
            Not as simple as that. I suppose you think compressor housing is made out of cheese and all you need do is cut it in situ with a cheese knife?
            The fact remains that fitting a smooth bore silicon TIK pipe will result in an abrupt change in air flow diameter in a critical area of between 6 and 7 mm or 39% to 48% by flow area.
            Last edited by tolsen; 20-02-14, 04:39 AM.

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            • #36
              Re: Tik Pipe kit Roadster 82cv

              Originally posted by Thrumbleux View Post
              Simple solution: knife edge the compressor inlet.
              This is one of the differences between the Roadster and Brabus 101 turbos.

              Cheers!

              Comment


              • #37
                Re: Tik Pipe kit Roadster 82cv

                Originally posted by tolsen View Post
                Not as simple as that. I suppose you think compressor housing is made out of cheese and all you need do is cut it in situ with a cheese knife?
                A lathe is a pretty simple tool.

                Comment


                • #38
                  Re: Tik Pipe kit Roadster 82cv

                  Originally posted by Thrumbleux View Post
                  A lathe is a pretty simple tool.
                  Just like we all have that!
                  And then, who has actually done it? Very few I guess.

                  Comment


                  • #39
                    Re: Tik Pipe kit Roadster 82cv

                    Originally posted by tolsen View Post
                    Just like we all have that!
                    I don't have tyre fitting equipment or an X-ray machine. Doesn't stop me getting tyres fitted or being X-rayed when required.

                    Where there's the will....

                    Comment


                    • #40
                      Re: Tik Pipe kit Roadster 82cv

                      Interesting but not unexpected to learn Brabus found it necessary to streamline air intake in front of turbo compressor.

                      So why did Brabus bother when the common consensus among "experts" in the Smart community appears to be that a few millimetres abrupt step change makes no difference?

                      Comment


                      • #41
                        Re: Tik Pipe kit Roadster 82cv

                        Originally posted by tolsen View Post
                        So why did Brabus bother when the common consensus among "experts" in the Smart community appears to be that a few millimetres abrupt step change makes no difference?
                        Has anyone actually said that?

                        Comment


                        • #42
                          Re: Tik Pipe kit Roadster 82cv

                          Originally posted by Thrumbleux View Post
                          Has anyone actually said that?
                          So why do they recommend "TIK upgrades" without stream lining?

                          Comment


                          • #43
                            Re: Tik Pipe kit Roadster 82cv

                            Originally posted by tolsen View Post
                            So why do they recommend "TIK upgrades" without stream lining?
                            I have only ever recommended the Brabus TIK (as that is all I have experience of) which is easily streamlined.

                            I'll leave it to the others to comment on their individual recommendations.
                            Were I to contemplate a silicone type TIK, I wouldn't be considering fitting it without first knife edging the compressor inlet - for the reason you have highlighted. A reason that has hitherto gone unnoticed I suspect.
                            As I said in an earlier post, all modified parts have to be integrated with the parts either side of them. (If you recall, I was the first (and only) person to broach the subject of removing moulding flash from smart induction ducts).Unfortunately not many see it this way - too bedazzled by shiny shiny to see what is required to maximise airflow..

                            Comment


                            • #44
                              Re: Tik Pipe kit Roadster 82cv

                              Looks like we agree after all then Mr T, at least on the abrupt step change issue. This is a reoccurring problem on my Cdi. Oil from engine breather hose tends to ruin rubber seal between TIK and turbo compressor housing causing seal to swell and restrict flow. The only cure is replacement. Good the seal is cheap. About 3 pounds with discount last year from my friendly dealer.

                              Comment


                              • #45
                                Re: Tik Pipe kit Roadster 82cv

                                Originally posted by tolsen View Post
                                Looks like we agree after all then Mr T, at least on the abrupt step change issue.
                                Now that I'm aware of the issue with the silicone TIKs - I wasn't prior but had no need to be as I've never contemplated fitting one - I concur that to get the best results a (tricky) streamlining job is required. Always, when I'm working with components that handle fast moving gas flows, I seek to streamline and avoid sudden contractions, expansions, and any other source of turbulence.

                                Originally posted by tolsen View Post
                                This is a reoccurring problem on my Cdi. Oil from engine breather hose tends to ruin rubber seal between TIK and turbo compressor housing causing seal to swell and restrict flow. The only cure is replacement. Good the seal is cheap. About 3 pounds with discount last year from my friendly dealer.
                                That's the result of cheap nasty oil. A proper paraffinic based oil wouldn't do that.
                                You never did say which oil company Caterpillar were engaged with when aiming to extend drain intervals. Which company was it?

                                Comment

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